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Electric Drum Roller Installation Guide for Conveyor Systems

The electric drum roller is a critical component in conveyor systems, ensuring smooth and efficient material handling. It is widely used in various industries, and proper installation is key to achieving optimal performance and extending equipment lifespan. This guide will walk you through the key steps and considerations for installing the electric drum roller.

 

Key Considerations for Installing an Electric Drum Roller:

  1. Proper Positioning and Alignment:

    • The drum motor should always be installed horizontally, parallel to the idler rollers, and perpendicular to the conveyor frame. Ensure the drum motor is fully supported and securely fastened to the conveyor frame.
    • The shaft ends must be properly supported on both ends, without any deformation.
  2. Support Installation:

    • When installing the support, it must make full contact with the plane of the drum motor's shaft end. There should be no axial clearance between the drum motor and the support.
  3. Support Without Installation:

    • If no dedicated support is used, more than 80% of the shaft end's plane area should be supported. The gap between the shaft end and the support should be less than 0.4mm. This ensures proper rotation, especially when the drum motor frequently starts and stops. A gap could lead to performance issues.
  4. Correct Shaft Orientation:

    • For models DM113, DM138, DM165, and DM216, the shaft end is marked with "UP". Ensure the "UP" marking is facing upwards or towards the direction of the driven idler roller during installation. Incorrect orientation can cause excessive noise, overheating, and potential damage to the drum motor.
  5. Avoid Excessive Inclination:

    • Drum motor installation should not exceed an inclination angle of 2°. Excessive tilt can cause improper lubrication of the gears and prevent motor cooling. Prolonged operation under these conditions may damage the drum motor.
    • If the installation angle exceeds 2° or if a vertical installation is required, contact our company for a special drum motor recommendation.

Electric Drum Roller Installation Guide for Conveyor Systems

 

For optimal performance, proper installation of the electric drum roller is crucial. By ensuring correct positioning, alignment, and support, you can improve the efficiency of your conveyor system and extend the lifespan of your equipment. Always follow these installation guidelines to avoid damage and ensure smooth operation.