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China JIANG SU Winroller Technology Co., Ltd.
Industry Solutions
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New Energy

Industry Pain Points
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Industry Pain Points

In the new energy sector, challenges include managing diverse pallet sizes and weights in battery production, addressing increasing pallet loads, and mitigating risks from reactive metals and metal dust that can affect battery safety and performance.

Solution
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Solution

Considering the actual working conditions of heavy load, line speed, temperature rise, and the special requirements of the new energy industry, Winroller gives a complete set of conveying solutions from the comprehensive consideration of drive shafts, movements, controllers, and cylinders.

Equipment Products
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Equipment Products

DGAC60 AC motorised roller with black rubber-coated surface, 80W DC poly-V MDR (WIN5O) with nylon sleeve, Φ60 DC Poly-V Motor Drive Roller P100 Bus Controller, VECTOR-P100 Bus Controller

Project Benefits
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Project Benefits

Adopting this solution enhances new energy production by accommodating diverse and increasing pallet weights, reducing metal dust contamination, and providing cost-effective, intelligent automation that improves reliability and ease of maintenance.

Typical Case
New Energy Battery PACK Conveyor Line

New Energy Battery PACK Conveyor Line

Project information Project Customer: A new energy company Roller Model: alloy poly-V belt wheel motor roller Project Quantity: 5000 Operational Overview S2 intermittent working system; Linear speed requires 3-speed; Load weight required 200KG; To meet the new energy industry ban zinc, copper, nickel requirements; Roller center distance is 120, 1 motor roller needs to drag 10 idler rollers.   Technical Difficulties The load capacity of 200KG need higher requires in torque, temperature rise and stability of the 50 diameter motor roller. Conventional PVC poly-V drive head load tension performance is not enough. 3-speed has high requirements on the controller   Winroller Solution Considering heavy load, linear speed, temperature rise, new energy industry special actual working conditions demand, we consider the scheme from the drive shaft, movement, controller, cylinder and other aspects, given the customer approved transportation scheme.   ① Aluminum alloy poly-V belt as the drive shaft. PVC is plastic material, aluminum alloy is metal material, aluminum alloy strength is three times of PVC material with advantage in the load capacity. ② The VECTOR-P100 controller is used to realize the multi-segment speed function.   RunA RunB description ON OFF Motor roller operating at a fixed speed of 100% ON ON Motor roller operating at a fixed speed of 75% OFF ON Motor roller operating at a fixed speed of 50% OFF OFF Motor roller stop operating     ③ The DGBL50-80W enhanced movement is adopted to meet the high torque requirements   (4) Nylon sleeve is added to the surface of the cylinder, and the cylinder is treated with antistatic electricity to meet the production safety requirements of the new energy industry.   Project Summary The new energy industry in China has experienced rapid development in recent years, and is rising from the embryonic period to the growth period. The rapid development of the industry characteristics of the new energy production line has also put forward new requirements for the efficiency. The application of the new energy conveying roller in the new energy production linear speeds up and increases the horsepower for the production line. From feeding, production, packaging to logistics delivery, WINROLLER contributes to the new energy production line. With the continuous development of the new energy industry, WINROLLER will closely follow the industry and customer transportation needs, in the product update iteration, in the performance of excellence, synchronization and even ahead of the industry production line demand with high quality product and technical service!
Photovoltaic Module Stack Machine Solution

Photovoltaic Module Stack Machine Solution

Project information Project Customer: A solar company Roller Model: DGAC60 motor roller Project Quantity: 8000   Operational Overview S2 intermittent working system,linear speed uniform 30m/min; the load goods are coated glass components with dimensions up to 2100*1500mm.   Technical Difficulties The glass component is smooth, which needs to ensure the stability of the goods during transportation. The length of the glass component is up to 2100mm, and the size of the cylinder is designed to be 2300mm. If the stability of the load of the roller can be guaranteed.   Winroller Solution Considering the material, length and other actual working conditions of the delivery of products, we select direct, effective and comprehensive transmission scheme.   ① Adopt DGAC60 AC motor. The customer has no need for speed regulation and the load is light, so the 3-ph 220V AC voltage is selected.   ② The cylinder adopts the black rubber injection process. One side of the 2.5mm thickness coating, diameter added from 60 to 65, the surface has non-slip texture, increase the friction when driving smooth coated glass components, to ensure the stability of transportation. ③ runout guarantee process 2300mm welded pipe straightening; The outer tube is injected with glue, and the diameter of the roller barrel reaches 67mm; Cylinder CNC finishing machining single side 1mm cutting, diameter adjustment to 65mm; Adjust 2300mm drum beat within 70 um.   Project Summary Under the same working condition, the transmission scheme can be many types, what we can do is to meet the customer working conditions, design cost-effective and appropriate transmission scheme, think what customers want, comprehensive consideration, comprehensive operation and maintenance, supply to the customer with professional, recognized transmission scheme.
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