10-20 2024
Advantages of conveyor rollers made of zinc-magnesium-aluminum tubes
In modern industry, conveyor rollers are a crucial component of material handling systems. Choosing the appropriate tube material is vital for enhancing production efficiency and extending equipment lifespan. In recent years, zinc-magnesium-aluminum (ZMA) tubes have gained significant attention as a preferred material for conveyor rollers due to their unique metal composition and outstanding performance.
Exceptional Corrosion Resistance of Zinc-Magnesium-Aluminum Tubes
ZMA tubes are primarily composed of three metal elements: zinc (Zn), aluminum (Al), and magnesium (Mg). This alloying design not only enhances the material's strength but also significantly improves its corrosion resistance. The addition of aluminum and magnesium facilitates the formation of a stable and dense protective film, effectively shielding against corrosive substances in the environment and ensuring reliable long-term use.
Characteristics of Zinc-Magnesium-Aluminum Tubes
ZMA tubes boast multiple superior characteristics. Firstly, their corrosion resistance is 2 to 3 times that of ordinary galvanized tubes, making them particularly suitable for use in harsh environments. Secondly, ZMA tubes possess strong self-repairing properties, forming a dense protective film composed of zinc hydroxide (Zn(OH)₂), alkaline zinc chloride (ZnCl₂), and magnesium hydroxide (Mg(OH)₂), which reduces the risk of corrosion at cut edges and scratches. Additionally, the surface scratch resistance and low wear rate of ZMA tubes ensure they maintain their luster over prolonged use, significantly reducing maintenance costs.
Advantages of Zinc-Magnesium-Aluminum Tubes Compared to Ordinary Galvanized Tubes
The advantages of ZMA tubes over ordinary galvanized tubes are clear. Firstly, ZMA tubes exhibit superior corrosion resistance, particularly in high-humidity environments, effectively extending their service life. Secondly, ZMA tubes demonstrate greater abrasion resistance; after prolonged use, the surface of ZMA tubes shows significantly fewer wear marks, whereas ordinary galvanized tubes can have up to 30% scratch rates after just one year of use. Furthermore, ZMA tubes arrive at the factory with a pre-applied zinc-magnesium-aluminum coating, eliminating the need for external galvanizing and ensuring consistent product delivery while avoiding production delays caused by environmental regulations or equipment failures.
Cost Considerations of Zinc-Magnesium-Aluminum Tubes
While the initial investment for ZMA tubes may be higher than that for ordinary galvanized tubes, their exceptional durability and lower maintenance costs result in a superior overall cost-performance ratio compared to traditional materials. Over the long term, ZMA tubes significantly reduce expenses related to repairs and replacements, especially in highly corrosive environments, making their economic benefits particularly pronounced.
Applications of Zinc-Magnesium-Aluminum Tubes in Conveyor Rollers
Due to their outstanding performance, ZMA tubes are widely used in conveyor rollers across various industries. For instance, in food processing, chemicals, mining, and waste management, ZMA tubes effectively resist corrosion, ensuring stable operation of equipment. In these industries, conveyor systems often face challenges posed by high humidity and corrosive substances, making the corrosion resistance and self-repair capabilities of ZMA tubes especially important.
With their exceptional metal composition and numerous advantages, Winroller Technology's zinc-magnesium-aluminum tube conveyor rollers have become an ideal choice for roller tube materials. Their outstanding performance in corrosion resistance, processing capabilities, production efficiency, and environmental characteristics provides a more reliable solution for material handling across diverse industries.
09-20 2024
Innovative Journey at the 14th International Logistics Exhibition in Russia
In the wave of logistics technology advancements, we are proud to participate in the 2024 International Logistics Exhibition. From Moscow to Shanghai, our products shine in these two global metropolises, setting new trends in the logistics industry.
At this year’s exhibition in Moscow, we are showcasing a selection of innovative products that were also featured at our Japanese exhibition. These include:
WIN50 DC 24V Electric Roller
DC Multi-Wedge Belt Electric Roller
DC Lifting Dual-Cam Electric Roller
DC Conical Electric Roller
These high-performance products are characterized by their exceptional torque, energy efficiency, and low noise levels, drawing significant interest from professional attendees.
Our booth, 4-0319, serves as a platform for interaction and innovation. Visitors have shown a keen interest in our electric rollers, specifically designed for belt conveyors and suitable for high-load environments such as airport security checks and express logistics.
The exhibition hall was bustling with activity as attendees engaged with our advanced logistics equipment. Through in-depth discussions with industry professionals, we are more confident than ever that the future of logistics will increasingly rely on intelligent and automated technologies.
09-20 2024
Why Choose Zinc-Magnesium-Aluminum Pipes for Winroller Electric Rollers
In the fast-paced world of industrial automation, the choice of materials can make all the difference. At Winroller, we pride ourselves on our innovative approach to electric rollers, integrating advanced materials like zinc-magnesium-aluminum (ZMA) pipes to enhance performance, durability, and sustainability.
The Winroller Advantage
As a leading manufacturer of electric rollers, Winroller has made significant strides in improving operational efficiency and reliability. Our electric rollers are designed for various applications, including logistics, packaging, and manufacturing. By incorporating ZMA pipes, we are able to offer a product that stands out in terms of quality and performance.
Exceptional Corrosion Resistance
One of the key advantages of ZMA pipes is their exceptional corrosion resistance. Standard galvanized steel pipes typically have a corrosion resistance rating of around 50 µm in salt spray tests. In contrast, ZMA pipes can achieve a rating of up to 200 µm. This means that Winroller electric rollers can operate effectively in harsh environments—such as those with high humidity or chemical exposure—without the worry of rapid deterioration. For industries that rely on durable equipment, this superior performance translates into significant long-term savings.
Enhanced Durability and Performance
Winroller electric rollers not only benefit from improved corrosion resistance but also from enhanced durability. The hardness of ZMA pipes can reach up to 120 Vickers, while traditional galvanized pipes hover around 80 Vickers. This increased hardness results in greater resistance to wear and tear, allowing Winroller products to withstand stress levels up to 25% higher than conventional materials. This makes our electric rollers ideal for high-demand applications, ensuring they deliver consistent performance over time.
Innovative Self-Healing Properties
One of the most remarkable features of ZMA pipes is their self-healing capability. When the surface of the pipe experiences minor damage, it can form a protective layer composed of zinc hydroxide, basic zinc chloride, and magnesium hydroxide. This not only acts as a barrier against further corrosion but also minimizes maintenance requirements. In comparative studies, ZMA pipes showed a 30% reduction in maintenance needs compared to standard galvanized options, resulting in lower operational downtime for businesses utilizing Winroller products.
Eco-Friendly and Sustainable Solutions
At Winroller, we recognize the importance of sustainability in today’s industrial landscape. ZMA pipes require no additional galvanization, which helps to reduce environmental impact during production. This process can lead to a 15% decrease in overall carbon emissions compared to using traditional materials. By choosing Winroller electric rollers equipped with ZMA pipes, companies not only enhance their equipment's performance but also align themselves with eco-friendly practices.
Cost-Effectiveness for Long-Term Investment
While the initial cost of ZMA pipes may be about 10-20% higher than standard alternatives, the long-term benefits are substantial. Winroller electric rollers' durability and low maintenance requirements lead to impressive savings over time. Businesses can expect to save up to 25% in replacement costs and 30% in maintenance expenditures, thanks to the longer lifespan and reduced frequency of replacements associated with our innovative solutions.
In the realm of industrial automation, Winroller stands out as a pioneer in integrating advanced materials like zinc-magnesium-aluminum pipes into our electric rollers. With exceptional corrosion resistance, enhanced durability, self-healing properties, and a commitment to sustainability, Winroller electric rollers are the smart choice for businesses aiming to improve efficiency and reduce costs.
08-20 2024
WINROLLER Technology's DGDD Series Infrared-Driven Roller for Logistics Sorting
In the fast-paced world of logistics, the need for precision and efficiency is ever-increasing. At Winroller, we are at the forefront of this evolution, offering groundbreaking solutions with our DGDD Series Infrared-Driven Rollers. These rollers are designed to set new standards in logistics sorting, combining cutting-edge technology with unparalleled performance.
Winroller takes pride in our independent development capabilities. We hold over 20 patents and have transformed more than 20 scientific and technological achievements. By breaking free from foreign technology monopolies, we have established a comprehensive system for design, research and development, mass production, and intelligent manufacturing.
Revolutionizing Logistics with Infrared Technology
Our infrared-driven rollers are designed for high-speed narrow belt sorters, offering high-precision operation and intelligent motion planning. Compared to traditional sorting technologies, our infrared communication rollers achieve breakthroughs in precise transmission, remote control, and cost management.
Winroller DGDD Series Infrared-Driven Rollers represent a new generation of logistics sorting solutions. These rollers utilize infrared technology to identify and sort packages in high-speed motion. With millisecond-level communication and sorting accuracy exceeding 99.99%, our system ensures that each package is transported to its designated location seamlessly.
The core of our technology lies in the infrared drive control mode. This patented system operates through infrared induction: when the roller driver receives an infrared signal, it sends a start and stop signal to the roller. Simply put, the roller indicated by the infrared ray will activate, enabling precise and efficient sorting.
Traditional sorting systems often rely on complex and costly drive cables, which can be prone to interference and product failure. Our infrared communication narrowband machine system addresses these issues by using fixed infrared transmitter and receiver plates. One receiver plate can correspond to multiple transmitters, significantly reducing costs while enhancing overall efficiency and reliability.
The DGDD Series rollers minimize electromagnetic interference and operational failures, eliminating expensive leakage cables and reducing the number of PLCs required. This results in a more stable and accurate sorting process, with optional roller diameters of 50cm and 67cm to meet various load and speed requirements.
As logistics volumes surge and the demand for faster, higher-load automated transmission lines increases, Winroller's DGDD Series Infrared-Driven Rollers stand ready to meet these challenges with exceptional performance and reliability.
09-15 2024
WINROLLER Introduces IP68 Rated Stainless Steel Waterproof Motorized Rollers
In the ever-evolving world of industrial automation, reliability and performance are paramount. Whether you're operating in semiconductor cleaning, cold chain logistics, wastewater treatment, or food processing, having equipment that stands up to demanding environments is crucial. That's where our IP68-rated stainless steel motorized rollers come into play.
Unmatched Protection for Diverse Applications
The IP68 rating signifies a level of protection that ensures our motorized rollers are completely dust-tight and can withstand immersion in water beyond 1 meter without damage. This is more than just a specification—it's a commitment to reliability in the face of harsh conditions. Our rollers are designed to excel in environments where liquid splashes, high humidity, and water exposure are a routine challenge.
Superior Water Resistance
At the core of our stainless steel motorized rollers is a robust design that integrates high-strength welding and precision sealing techniques. The entire roller assembly, including the shaft and cover components, is crafted from stainless steel to prevent rust and corrosion. This full-sealed design isolates internal parts from external environmental stress, ensuring consistent performance and longevity even in the most demanding conditions.
Versatile Design for Enhanced Functionality
Our motorized rollers are not just about durability; they are also designed with versatility in mind. The surface of the rollers can be equipped with optional accessories like brushes and agitators, adapting seamlessly to a variety of tasks. Whether it’s cleaning floors, washing vehicles, or processing food, these rollers are built to handle it all. Furthermore, they are designed to be washed with high-pressure water jets, significantly reducing maintenance time and costs while boosting operational efficiency.
Enhancing Medical and Food Industry Standards
1.Support for Green Healthcare
In the pharmaceutical industry, where cleanliness and efficiency are critical, our motorized rollers play a pivotal role. They facilitate automated and intelligent warehouse management, improving both storage and distribution of medical products.
The high standards of water and dust resistance ensure that the rollers meet the stringent hygiene requirements of the industry, safeguarding the quality and safety of pharmaceuticals.
2.Boosting Food Processing Efficiency
In food processing, exposure to moisture, cleaning agents, and other liquids is inevitable. Our stainless steel motorized rollers, with their exceptional water resistance, are vital in maintaining a stable production line. They prevent water ingress, thereby avoiding potential electrical faults and ensuring uninterrupted operations. By utilizing food-grade stainless steel rollers in your conveyor systems, you also minimize bacterial growth, ensuring a higher standard of food safety for consumers.
Investing in our IP68-rated stainless steel motorized rollers means choosing a product that combines superior protection, versatility, and reliability. Designed to thrive in extreme conditions and diverse applications, they are an essential component for any industrial operation that demands top-tier performance and durability. Experience the difference with our state-of-the-art motorized rollers and elevate your operational standards today.
09-15 2024
Revolutionizing Pharmaceutical Logistics with WinRoller’s Advanced Conveyor Solutions
In the realm of healthcare logistics, the demand for speed and precision is paramount. The pharmaceutical industry plays a critical role in public health, and efficient logistics are essential to ensure timely delivery of medications. Discover how WinRoller's innovative solutions are setting new standards in pharmaceutical logistics, focusing on smart box conveyor systems and high-speed dispensing systems.
1. Revolutionizing Pharmaceutical Logistics with Smart Box Conveyor Systems
Efficient logistics are at the heart of a smoothly functioning hospital or pharmacy. WinRoller’s smart box conveyor systems are designed to handle the complexities of pharmaceutical logistics with unmatched efficiency.
How Does It Work?
Imagine a bustling hospital pharmacy where medications need to be delivered quickly and accurately. Our smart box conveyor systems automate this process, significantly speeding up medication handling. Once medications are packed, healthcare professionals can issue voice commands such as “Send to Gastroenterology.” The system then takes over, using advanced technology to transport medication boxes to the correct locations.
Key Benefits:
Streamlined Operation: The smart box conveyor system integrates seamlessly with existing workflows, managing multiple prescriptions and large quantities efficiently. This ensures that medications are delivered promptly and accurately, minimizing delays and improving operational efficiency.
Reliable Delivery: With features such as automatic replenishment of stock and the ability to manage returns of empty boxes, our system ensures that supplies are always available and that the workflow remains uninterrupted.
Enhanced Patient Satisfaction: By reducing waiting times and ensuring accurate delivery, our system helps improve patient experiences and overall satisfaction.
Key Features:
Belt Conveyor Rollers: These are essential for smooth and continuous transport of medication boxes. Designed to handle high volumes, they minimize downtime and maximize efficiency.
Electric Rollers: Known for their high-speed and ultra-quiet operation, electric rollers ensure that the environment remains calm and efficient, enhancing both patient and staff comfort.
Box Conveyor Rollers: Specifically engineered for handling various types of boxes, these rollers ensure that medications reach their intended destinations with precision.
2. Enhancing Outpatient Pharmacy Efficiency with High-Speed Dispensing Systems
In outpatient settings, speed and accuracy in medication dispensing are crucial. WinRoller’s high-speed dispensing systems are engineered to transform traditional pharmacy operations, making the medication dispensing process faster and more efficient.
How Does It Work?
Think of our high-speed dispensing system as a sophisticated “automated vending machine” for medications. It includes an array of components such as medication tracks, belt conveyors, and computers, all visible through a transparent window. This system integrates features like refrigerated storage for temperature-sensitive medications and automatic inventory management.
Key Benefits:
Rapid Dispensing: The high-speed dispensing system ensures that medications are dispensed quickly, moving from the storage area to the patient with minimal delay. This shift from “waiting for medication” to “medication ready for patient” significantly enhances service efficiency.
Improved Accuracy: The system automates the dispensing process, reducing human error and ensuring that the correct medications are provided. Features like automatic expiration date checks and inventory management help maintain high standards of accuracy and reliability.
Operational Efficiency: By integrating with existing pharmacy operations and reducing manual handling, the system lowers operational costs and streamlines the entire dispensing process.
Key Features:
Stable Performance: WinRoller’s high-speed dispensing systems, powered by advanced technology, ensure smooth and consistent medication transport, reducing issues like spills or blockages.
Safety and Quality: Our systems are designed to minimize friction and heat, protecting the quality and efficacy of medications throughout the dispensing process.
Ease of Maintenance: The user-friendly design of our systems means that maintenance is straightforward and minimal, reducing downtime and operational costs.
Transform Your Pharmaceutical Operations Today
Whether you’re looking to enhance the efficiency of your logistics with smart box conveyor systems or streamline outpatient pharmacy operations with high-speed dispensing systems, WinRoller has the solution you need. Discover how our innovative technologies can help you achieve greater efficiency, accuracy, and patient satisfaction in your pharmaceutical operations.
Explore our solutions and see how WinRoller can support your healthcare facility’s success. Contact us today to learn more and start transforming your pharmaceutical logistics!
09-15 2024
Win50 Electric Rollers for E-commerce and Retail
In modern e-commerce and retail sorting systems, electric rollers have become an essential tool, offering unique advantages in improving sorting efficiency, reducing labor costs, and minimizing material damage. The WINROLLER Win50 Electric Roller stands out in these operations due to its high torque, low noise, and anti-static properties, making it a key asset in logistics sorting.
Key Features of the Win50 Electric Roller:
High Torque – The combination of a high-efficiency motor and precision gears results in the optimal performance of the electric roller.
High Speed – Capable of operating from a minimum of 1m/min to a maximum of 300m/min, meeting various application needs.
Low Noise – Noise levels are reduced by approximately 15% compared to traditional products, ensuring quieter operations.
Space-saving – The use of a flexible shaft simplifies installation and reduces the space required for maintenance.
Time-saving – Fewer parts are needed compared to traditional gear motor drives, reducing design, parts procurement, and assembly time.
Reduced Control Workload – Features such as zone control logic, sensor signal input functions, and adjustable acceleration/deceleration times significantly decrease control and wiring efforts. The adjustable speed feature also allows for greater flexibility in meeting customer demands.
Safety – Powered by a safe 24V DC voltage, ensuring the safety of operations.
Convenience – Easy to replace and maintenance-free.
1. Enhancing Sorting Efficiency
WINROLLER Win50 Electric Roller utilizes advanced motor technology to provide continuous, stable material conveyance. In the sorting process, it can flexibly adapt to various operational needs, supporting functions like timed operation and variable-speed control. This flexibility ensures that sorting workflows run smoothly, significantly improving overall sorting efficiency. Additionally, with integrated IoT technology for image capture, sensing, and information processing, the Win50 Electric Roller can achieve high-precision control, responding swiftly to sorting commands for enhanced accuracy and productivity.
2. Reducing Labor Costs
The automation capabilities of WINROLLER Win50 Electric Roller greatly reduce the need for manual intervention, thereby significantly lowering labor costs. This electric roller can be deployed at any point along a conveyor line, making it easy to adjust and optimize sorting processes, further reducing reliance on human resources. Its stability and reliability minimize downtime caused by equipment failures, which in turn lowers maintenance costs and operational disruptions.
3. Minimizing Material Damage
WINROLLER Win50 Electric Roller employs advanced transmission and electromagnetic drive technologies, ensuring smooth operation with no zero-speed oscillations. This smooth motion effectively reduces the risk of material collisions and damage during the sorting process, preserving product quality and safety. The roller’s permanent magnet synchronous motor design not only enhances energy efficiency but also reduces material loss. Moreover, the integration of IoT technology enables real-time monitoring of material conditions, optimizing sorting workflows and further reducing the likelihood of material damage.
WINROLLER Win50 Electric Roller has proven to be a powerful asset in the e-commerce and retail sorting sectors, significantly boosting sorting efficiency, lowering labor costs, and reducing material damage. As the logistics industry continues to grow and evolve, the Win50 Electric Roller will play an increasingly important role, contributing to the sustainable development of e-commerce and retail industries through its innovative and reliable sorting solutions.
09-13 2024
2024 CHINA INTERNATIONAL MEAT INDUSTRY WEEK
From September 10 to 12, 2024, the China International Meat Industry Week will take place at the Yellow River International Convention Center in Jinan. As a global leader in electric drum manufacturing, Winroller is set to showcase a range of innovative products, with a particular focus on the oil-cooled electric drum and AC oil-cooled electric drum. These solutions are designed to optimize performance in high-load environments such as airport security and express logistics systems. We invite you to visit us at Booth No. 11 to explore how these solutions can elevate the efficiency of your conveyor systems.
Airport Security Solution
In airport security systems, conveyor equipment must handle high-frequency, large-volume luggage transport while ensuring seamless operation. Winroller’s oil-cooled electric drum features advanced oil-cooling technology, enabling stable operation under continuous heavy loads, and preventing downtime due to overheating. Compact in structure, it is easy to integrate into existing security systems, offering robust power in confined spaces.
Express Logistics Solution
In express logistics centers, sorting systems need to manage large volumes of packages with high throughput, requiring conveyor equipment to provide powerful and continuous operation. Winroller’s AC oil-cooled electric drum is specifically designed for high-load scenarios in the express delivery sector. Its excellent cooling performance ensures system stability, while its efficient power output reduces energy consumption, helping to lower overall operational costs.
Industrial Production Line Solution
In automated industrial production lines, conveyor systems are required to operate continuously under heavy loads, while maintaining high reliability. Winroller’s oil-cooled electric drum and AC oil-cooled electric drum are engineered to meet these stringent demands. Their cooling systems allow for efficient operation in high-temperature and complex environments, ensuring stability and minimizing downtime.
Winroller’s electric drum series offers a wide range of specifications, with diameters ranging from 113mm to 216mm and power ratings from 150W to 5500W, providing flexible and customizable options to meet the specific needs of various conveyor systems. Whether for small-scale equipment or large-scale operations, our products deliver stable and powerful performance, helping clients optimize operational efficiency and reduce energy consumption.
Join us at Booth No. 11 at the 2024 China International Meat Industry Week in Jinan from September 10 to 12. Discover how Winroller’s electric drums can bring superior solutions to your logistics and industrial conveyor systems!
08-20 2024
Discover WINROLLER's Innovations at Logistics Russia 2024!
Dear Sir/Madam:
We are excited to invite you to join WINROLLER at the Logistics Russia 2024 exhibition, taking place from September 17 to 19 in Moscow! Our team will be showcasing the latest in logistics and industrial automation technology at Booth Hall4, Booth D319.
What to Expect at Our Booth:
DGDD Series Gearless Motor Drive Rollers: Available in 50mm, 67mm, and 100mm diameters, these rollers are engineered to deliver top performance in express logistics sorting systems.
Balance Sorters & Lift and Transfer Machines: Featuring advanced sorting technology, these systems provide fast and efficient sorting, significantly enhancing productivity.
AI Controller H100: This cutting-edge controller uses industrial Ethernet communication to integrate seamlessly with large automation systems, offering Zero Pressure Accumulation (ZPA) functionality with minimal wiring and coding.
Why Visit WINROLLER?
With decades of expertise in roller technology, WINROLLER is at the forefront of smart, high-performance solutions. Our motto, “We Make Smart Rollers,” reflects our commitment to innovation. Visit us to experience how our technologies can transform your logistics and industrial automation processes.
Event Highlights:
Live Demonstrations: See our latest products in action
Exclusive Gifts: Receive a specially crafted gift designed for our visitors
Expert Consultations: Discuss your specific needs with our team of experts
Don’t miss the chance to explore WINROLLER’s advanced solutions and discover how we can help enhance your operational efficiency and drive innovation. Mark your calendar and make sure to visit us at Hall4, Booth D319!
We look forward to seeing you in Moscow!
08-20 2024
Join WINROLLER at the 2024 Tokyo LOGIS-TECH Exhibition!
Dear Sir/Madam:
We are delighted to invite you to join us at the 2024 Tokyo LOGIS-TECH Exhibition, taking place from September 10th to 13th in Tokyo! WINROLLER will be showcasing our latest innovations in logistics and industrial automation, and we would be thrilled to have you visit us at our booth, number 7-910.
What You Can Expect at Our Booth:
DGDD Series Gearless Motor-Driven Rollers: Featuring diameters of 50mm, 67mm, and 100mm, these rollers are meticulously designed for optimal performance in express logistics sorting systems.
Swing Wheel Sorters and Lift Conveyors: Our advanced sorting technology facilitates rapid and efficient sorting, significantly enhancing productivity.
AI-Powered H100 Controller: This controller supports industrial Ethernet communication and integrates seamlessly with large automation systems, featuring Zero Pressure Accumulation (ZPA) functionality to minimize wiring and coding requirements.
Why Visit WINROLLER?
With decades of expertise in roller technology, WINROLLER is at the forefront of delivering smart and high-performance solutions. Our motto is: “We Make Rollers Smarter.” We invite you to experience how our cutting-edge innovations can revolutionize your logistics and automation processes.
Event Highlights:
Live demonstrations of our state-of-the-art products
Exclusive, high-quality gifts for visitors
Opportunities to discuss your specific needs with our expert team
Mark your calendar and make sure to visit us at booth 7-910! We look forward to showing you how WINROLLER can enhance your operations with our advanced solutions.
Thank you for your attention, and we hope to see you in Tokyo!