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China JIANG SU Winroller Technology Co., Ltd.
Industry Solutions
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Warehousing & Distribution

Industry Pain Points
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Industry Pain Points

Warehouse distribution faces challenges such as complex inventory management, slow order processing, accuracy issues, peak period pressure, cost control, return handling, space utilization, and technology integration.

Solution
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Solution

Win50 Lift-and-Transfer, Box Conveyor System, Pallet Conveyor System, Speed Chain Conveyor System, Accumulate Conveyor Line, Narrow Belt Cross-Belt Sorter, Gravity Conveyor Systems, Belt Conveyors ,Roller Conveyors, AGVs/AMRs

Equipment Products
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Equipment Products

DGBL60 belt conveyor motorised roller, Lifting cam MDR DGBL76, Narrow Band MDR DGDD67, DC sprocket MDR DGBL76, AC Oil-cooled MDR DM165, DGDD100M High pressure servo roller, Taper roll (WIN50), DC poly-V MDR (WIN5O), H100 ZPA Bus Controller, DGDD67 Little pendulum wheel

Project Benefits
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Project Benefits

These solutions reduce labor and space costs, lower logistics expenses, and improve inventory turnover and operational efficiency. They balance workload pressures during peak and off-peak periods, provide highly flexible and scalable custom solutions, and enhance order fulfillment speed and accuracy.

Typical Case
High-Speed Box-Type Conveyor Sorting Line for a Pharmaceutical Company

High-Speed Box-Type Conveyor Sorting Line for a Pharmaceutical Company

Project Information Project Customer: One Pharmaceutical Company Roller Models: Winroller Direct Drive O-Belt Servo Electric Rollers Winroller Direct Drive High-Pressure Servo Belt Conveyor Electric Rollers Winroller Direct Drive Sorting Pinwheel Project Quantity: 1000 units     Operational Overview S1 continuous working system, sorting efficiency requires 5300 pieces / hour, line speed requires 90M / MIN-120M / MIN, and load weight requires 30 KG.     [Technical Challenges] Conventional gear reduction structure can not meet the high rate of flow, high speed, long time operating conditions High-speed operation start-stop accuracy requirement is high. High speed frequent start and stop response speed requirement is high. Temperature rise influence of high-speed running electric drum Winroller Solution Considering the actual working conditions of frequent start stop, precise positioning, temperature, and high-speed, Winroller has repeatedly considered the plan and designed a comprehensive transmission solution that is stable, accurate, high-speed, large flow, and high load-bearing. ① Adopting direct drive servo structure drum motor High speed operation can reach 150M/MIN while meeting torque requirements Iterative gearbox grease structure - oil-free gearbox, solving temperature rise problems The servo structure meets the requirements of response time and stop accuracy ② The controller adopts a new multi-functional VECTOER-S100 DC variable frequency electric roller controller Using VECTOR-S100 servo braking mode, the braking distance is within 10mm and driven by a sine wave, resulting in high starting torque and faster starting acceleration. High response time with servo electric roller. ③ Adopting high torque current control High torque current control, corresponding to low input current, reduces motor iron loss, electric roller operation tends to be silent, and starting the brake is more gentle.     Project Summary In addition to roller products, Winroller also provides customers with professional and precise transmission technology solutions. The constantly mining technical energy, introducing new technical concepts, real and in-depth understanding of customers' actual working conditions and requirements help Winroller make the appropriate transmission scheme and provide transmission value for the customers.
Tobacco Company Fire Fighting Folding Door Use Roller Solution

Tobacco Company Fire Fighting Folding Door Use Roller Solution

Project Information Project Customer: One Tobacco Company Roller Model: Winroller DGBL60 non-standard Custom Electric Roller Project Quantity: 500 units     Operational Overview S2 intermittent working mode, line speed 9M / MIN, rolling curtain weight 20 KG, with a need to keep braking in the state of power off.     Technical Challenges Curtain and electric roller surface fixed Electric roller shall be in the dead state under power failure The torque of electric drum shall meet the working conditions Winroller Solution Considering the actual working conditions of the rolling shutter door, such as weight bearing and running rhythm, Winroller made tailored proposal for the customer, using customized drum design and choosing a smooth and suitable comprehensive transmission design. ① Adopt DGBL60-100W high torque motor, and the outer pipe wall thickness of the drum is 2.5mm. The cylinder material is galvanized carbon steel or stainless steel 304, optional. The loading performance could be improved.   ② 1800mm long drum tube is evenly opened to match the direction of the rolling curtain.   ③ Drum motor with class 3 deceleration and mechanical braking, ensures that the roller shutter is in a stable state under power outage.   Project Summary The customer working conditions are fixed, but the transmission scheme can be flexible and dynamic, which requires the solution designer to fully understand the customer needs and the characteristics of the roller products, and then make a reasonable and effective customized scheme to meet the customer delivery power needs.
Adidas Regional Sorting Line

Adidas Regional Sorting Line

Project Information Project Customer:Adidas Roller Model: Winroller box conveyor use multi-wedge belt drum motor and cam drum motor for pop up transfer conveyor Project Quantity: 1500 units     Operational Overview Running 24 hours without interruption, working in 2 shifts with 20,000 units per shift, and sorting time of only 2 seconds for single unit.   Technical Challenges Frequent Start/Stop Precise Positioning New Application of Cam Motor Drive Rollers with VECTOR-S100 Drives   Winroller Solution Considering the actual working conditions of frequent start and stop and precise positioning, Winroller has repeatedly considered the plan and finally designed a comprehensive transmission plan that is stable, accurate, and cost-effective. ① The controller adopts the new multi-function VECTOER-S100 DC frequency conversion electric roller controller.     Using VECTOR-S100 servo braking, the braking distance is within 10mm. And under the drive of sine wave, the start torque is large, producing faster start acceleration.   ② Use a larger torque current control. The larger torque current control, the smaller the corresponding input current would be. Also, the motor iron loss drops and the electric roller operation tends to be silent, and the starting brake is more soft. ③ Lifting up and diverting cam drum motor application. VECTOR-S100 controller helps DGBL50-80W high torque cam electric roller rise and fall, to achieve accurate control, fast response speed, maintain large torque and other effects.   Project Summary In addition to providing roller products, Winroller also offers professional and precise drive technology solutions. Through continuous exploration of technological advancements and integration of new concepts, Winroller thoroughly understands the operational needs of its customers and delivers the appropriate drive solutions, ensuring sustained transmission value.
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