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High-Torque Brushless DC Motorized Roller for ZPA and Belt Conveyor - China Suppliers Factory IP54 Rated

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The WINROLLER DGBL50A Series is a cutting-edge Conveyor Motorized Roller designed for precision material handling, making it a top choice among China Suppliers. This innovative product features a brushless DC motor coupled with advanced FOC torque control, ensuring outstanding power efficiency and rapid dynamic response essential for today’s automated systems.

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  • Advanced Drive Technology: Incorporates an integrated Motor Drive Roller (MDR) with FOC control, offering maximum torque output and seamless rotation switching.
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  • Heavy-Duty Performance: Capable of supporting loads up to 550kg, with a versatile speed range from 0.87m/min to 120m/min, ideal for various industrial applications.
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  • Energy Efficient: With a motor efficiency over 2x higher than standard asynchronous motors, this roller significantly lowers long-term operational costs, appealing to businesses looking for sustainable solutions.
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  • Smart Integration: Optimized for Roller Conveyor systems, Zero Pressure Accumulation (ZPA), and shuttle transfer modules, making it perfect for modern manufacturing needs.
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  • Industrial Durability: IP54-rated and designed with anti-static construction, this roller maintains stable performance in temperatures ranging from -15°C to 45°C, ensuring reliability in harsh environments.
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As a leading Factory in China, we are committed to delivering high-quality conveyor solutions that enhance operational efficiency. Choose the WINROLLER DGBL50A Series for your material handling needs and experience the difference in performance.

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    Detailed Description

    The WINROLLER DGBL50A series Conveyor Motorized Roller sets a new benchmark for efficiency in unit handling. By combining a high-efficiency brushless motor with precision gearing, this Motor Roller achieves a 15% noise reduction compared to traditional models. The core advantage lies in its FOC (Field Oriented Control) technology, which allows for maximum torque output and seamless switching between positive and negative torque. This ensures the system reacts instantly to load changes, making it the ideal choice for high-speed Roller Conveyor systems and zero-pressure accumulation (ZPA) modules.

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    Engineered for durability and precision, this Motorized Conveyor Roller operates at an efficiency level more than double that of standard asynchronous motors. The use of sine wave control minimizes iron loss, significantly extending the motor's service life while maintaining high torque—even under heavy loads where it outperforms square-wave drivers by 8% to 10%. Whether transporting cardboard boxes, plastic totes, or tires, the stable mechanical structure and anti-static design ensure reliable throughput in demanding industrial environments.

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    This 50mm Motor Drive Roller is highly adaptable, offering multiple drive options including Poly-V, timing pulleys, O-belts, and sprockets. With safe DC 24V/48V voltage options and a wide speed adjustment range (8.7% to 100%), it seamlessly integrates into diverse applications, from small belt conveyors to complex shuttle systems. Fully compliant with CE, ROHS 2.0, and EMC standards, it is a trusted component for global system integrators in logistics, pharmaceuticals, and new energy manufacturing.

    CE Certified
    ROHS 2.0
    EMC Compliant
    FOC Technology
    DC 24V / 48V Safe Voltage

    Technical Specifications

    📏Diameter 50mm
    ⚙️Rated Power 40W / 50W / 80W / 100W
    🔋Input Voltage DC 24V / DC 48V
    🚀Speed Range 0.8m/min – 120m/min
    💪Starting Torque 2.8 N·m – 53.0 N·m
    📦Rated Traction 20.4N – 424.0N
    🏋️Max Load Capacity 550kg
    🔩Drive Options Poly-V, Timing Pulley, O-ring, Sprocket
    🧱Material Galvanized Carbon Steel / Stainless Steel
    Motor Type Brushless DC (BLDC) Gear Motor
    🏅Certifications CE, ROHS 2.0, EMC

    Frequently Asked Questions

    What is FOC technology and why does it matter for conveyor rollers?
    FOC (Field Oriented Control) is an advanced motor control method that enables maximum torque output and seamless switching between positive and negative torque. In conveyor systems, this means the DGBL50A Motor Roller can react instantly to load changes, delivering superior performance in high-speed roller conveyor systems and zero-pressure accumulation (ZPA) modules.
    What voltage options are available for the DGBL50A Motorized Roller?
    The WINROLLER DGBL50A series supports both DC 24V and DC 48V input voltages, making it a safe and flexible choice for a wide range of industrial conveyor applications.
    What types of goods can this Motor Drive Roller handle?
    This motorized conveyor roller is designed to transport a variety of unit loads, including cardboard boxes, plastic totes, and tires. With a maximum load capacity of 550kg and starting torque up to 53.0 N·m, it handles both lightweight and heavy industrial goods reliably.
    What drive options are compatible with the DGBL50A series?
    The DGBL50A Motor Roller supports four drive options: Poly-V belts, timing pulleys, O-ring belts, and sprockets. This versatility allows seamless integration into various conveyor configurations, from small belt conveyors to complex shuttle and accumulation systems.
    Is the DGBL50A Conveyor Motorized Roller certified for international use?
    Yes. The DGBL50A series is fully compliant with CE, ROHS 2.0, and EMC standards, making it a trusted and certified component for global system integrators across logistics, pharmaceutical, and new energy manufacturing industries.
    How does the DGBL50A compare in efficiency to standard asynchronous motors?
    The DGBL50A Brushless DC (BLDC) Gear Motor operates at an efficiency level more than double that of standard asynchronous motors. Its sine wave control minimizes iron loss for extended motor lifespan, and it outperforms square-wave drivers by 8% to 10% under heavy load conditions, while also achieving a 15% noise reduction over traditional models.