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High-Torque 60mm DC Brushless Motorized Drive Roller for ZPA Conveyors

Optimize your automation with our high-efficiency 60mm DC Electric Roller. Engineered with a brushless DC gear motor and FOC direct torque control, it delivers superior power and rapid dynamic response for demanding sorting systems.

Performance: High torque output with energy-saving brushless technology.

Versatility: Supports wide speed ranges (1.04 to 144m/min) and loads up to 300kg.

Intelligence: RS485 and I/O control compatibility for smart logistics.

Durability: IP54-rated protection, operating reliably from -15°C to 45°C.

Certified Quality: Fully CE, RoHS 2.0, and EMC compliant.

    Product Introduction

    This 60mm diameter motorized drive roller (MDR) is a premium solution designed for modern automated material handling. By integrating a high-precision gear reducer with a high-efficiency brushless motor, this roller provides an industry-leading balance of high torque, low noise, and significant energy savings compared to traditional AC drives.

    Advanced Control & Precision Equipped with FOC (Field-Oriented Control) technology, the system allows for flexible switching between positive and negative torque. This ensures ultra-fast response times and precise positioning, making it ideal for Zero Pressure Accumulation (ZPA) conveyors, shuttle systems, and cross-belt sorters. Whether you are handling cardboard boxes, plastic bins, or heavy tires, the smooth acceleration and deceleration protect your goods from damage.

    Flexible Power & Integration To meet diverse industrial requirements, we offer both Standard (40W/50W) and Enhanced (80W/100W) power configurations. The roller operates on a safe DC 24V or 48V low-voltage platform, reducing installation complexity and improving workplace safety. With an expansive speed adjustment range (8.7% to 100% of rated speed), it adapts seamlessly to various throughput requirements.

    Rugged Construction & Customization Built to last, the roller is available in galvanized carbon steel or SUS304 stainless steel, with multiple drive options including poly-V pulleys, timing belts, sprockets, and O-grooves. Its IP54 rating ensures stable performance in dusty or humid environments, while the standard 300mm length can be fully customized to fit your specific conveyor frame dimensions.

    Technical Specifications

    Feature

    Specification

    Diameter

    60mm

    Rated Power

    40W / 50W / 80W / 100W

    Input Voltage

    DC 24V / DC 48V

    Max Load Capacity

    300kg

    Speed Range

    1.04m/min - 144m/min

    Rated Torque

    0.51N·m - 10.6N·m

    Communication

    RS485 / IO Control

    Material Options

    Galvanized Carbon Steel / Stainless Steel 304

    Drive Modes

    Poly-V, O-groove, Sprocket, Timing Belt, V-pulley

    Operating Temp

    -15°C to 45°C

    Send Inquiry

    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.