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24V DC Brushless Motorized Roller High Torque 60mm Conveyor Roller

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High-Torque 60mm DC Brushless Motorized Drive Roller for ZPA Conveyors - China Suppliers & Factory Solutions

Enhance your automation solutions with our efficient 60mm DC Electric Roller, designed and manufactured in China. This high-performance roller features a brushless DC gear motor paired with FOC direct torque control, ensuring remarkable power and quick dynamic response for advanced sorting systems.

● Versatility: Our electric roller supports a comprehensive speed range of 1.04 to 144m/min and can handle loads up to 300kg, making it ideal for various applications.

● Intelligence: Featuring RS485 and I/O control compatibility, it integrates seamlessly into smart logistics systems, enhancing operational efficiency.

● Durability: With an IP54 rating, this roller operates reliably in temperatures from -15°C to 45°C, ensuring longevity and consistent performance.

● Certified Quality: As a trusted supplier, our products are fully CE, RoHS 2.0, and EMC compliant, maintaining the highest industry standards.

Product Details

Product Introduction

This 60mm diameter motorized drive roller (MDR) is a premium solution designed for modern automated material handling. By integrating a high-precision gear reducer with a high-efficiency brushless motor, this roller provides an industry-leading balance of high torque, low noise, and significant energy savings compared to traditional AC drives.

⚡ Advanced Control & Precision

Equipped with FOC (Field-Oriented Control) technology, the system allows flexible switching between positive and negative torque. Ultra-fast response times and precise positioning make it ideal for ZPA conveyors, shuttle systems, and cross-belt sorters. Smooth acceleration and deceleration protect goods from damage — whether cardboard boxes, plastic bins, or heavy tires.

🔌 Flexible Power & Integration

Available in Standard (40W/50W) and Enhanced (80W/100W) power configurations. Operates on a safe DC 24V or 48V low-voltage platform, reducing installation complexity and improving workplace safety. Speed adjustment range of 8.7% to 100% of rated speed adapts seamlessly to various throughput requirements.

🏗️ Rugged Construction & Customization

Available in galvanized carbon steel or SUS304 stainless steel, with multiple drive options including poly-V pulleys, timing belts, sprockets, and O-grooves. IP54 rating ensures stable performance in dusty or humid environments. Standard 300mm length is fully customizable to fit your conveyor frame dimensions.

Technical Specifications

Feature	Specification
Diameter	60mm
Rated Power	40W / 50W / 80W / 100W
Input Voltage	DC 24V / DC 48V
Max Load Capacity	300kg
Speed Range	1.04m/min – 144m/min
Rated Torque	0.51N·m – 10.6N·m
Communication	RS485 / IO Control
Material Options	Galvanized Carbon Steel / Stainless Steel 304
Drive Modes	Poly-V, O-groove, Sprocket, Timing Belt, V-pulley
Operating Temp	-15°C to 45°C

Frequently Asked Questions

❓ What voltage options are available for the 60mm motorized drive roller?

The roller supports both DC 24V and DC 48V low-voltage platforms, making it safe and easy to integrate into a wide range of industrial conveyor systems without complex electrical infrastructure.

❓ What is the maximum load capacity of this motorized drive roller?

This MDR supports a maximum load capacity of 300kg, making it suitable for handling heavy goods such as industrial bins, tires, and large cartons in demanding logistics environments.

❓ Can the roller length be customized to fit my conveyor frame?

Yes. While the standard length is 300mm, the roller can be fully customized in length to match your specific conveyor frame dimensions, ensuring a seamless fit for your application.

❓ What drive modes does the 60mm MDR support?

The roller supports multiple drive configurations including Poly-V pulley, O-groove, Sprocket, Timing Belt, and V-pulley, providing maximum flexibility for different conveyor system designs and power transmission requirements.

❓ Is this roller suitable for dusty or humid warehouse environments?

Yes. With an IP54 ingress protection rating, the roller is designed to operate reliably in dusty and humid conditions, making it well-suited for warehouses, distribution centers, and outdoor-covered conveyor lines.

❓ What communication interfaces does the MDR support for system integration?

The motorized drive roller supports both RS485 serial communication and IO Control interfaces, enabling easy integration with PLCs, WMS/WCS software, and other industrial automation control systems.