High-Torque 60mm DC Brushless Motorized Drive Roller for ZPA Conveyors - China Suppliers Factory Quality
Product Introduction
This 60mm diameter motorized drive roller (MDR) is a premium solution designed for modern automated material handling. By integrating a high-precision gear reducer with a high-efficiency brushless motor, this roller provides an industry-leading balance of high torque, low noise, and significant energy savings compared to traditional AC drives.
Equipped with FOC (Field-Oriented Control) technology, the system allows for flexible switching between positive and negative torque. This ensures ultra-fast response times and precise positioning, making it ideal for Zero Pressure Accumulation (ZPA) conveyors, shuttle systems, and cross-belt sorters. Whether you are handling cardboard boxes, plastic bins, or heavy tires, the smooth acceleration and deceleration protect your goods from damage.
To meet diverse industrial requirements, we offer both Standard (40W/50W) and Enhanced (80W/100W) power configurations. The roller operates on a safe DC 24V or 48V low-voltage platform, reducing installation complexity and improving workplace safety. With an expansive speed adjustment range (8.7% to 100% of rated speed), it adapts seamlessly to various throughput requirements.
Built to last, the roller is available in galvanized carbon steel or SUS304 stainless steel, with multiple drive options including poly-V pulleys, timing belts, sprockets, and O-grooves. Its IP54 rating ensures stable performance in dusty or humid environments, while the standard 300mm length can be fully customized to fit your specific conveyor frame dimensions.
Technical Specifications
| Feature | Specification |
|---|---|
| Diameter | 60mm |
| Rated Power | 40W / 50W / 80W / 100W |
| Input Voltage | DC 24V / DC 48V |
| Max Load Capacity | 300kg |
| Speed Range | 1.04m/min - 144m/min |
| Rated Torque | 0.51N·m - 10.6N·m |
| Communication | RS485 / IO Control |
| Material Options | Galvanized Carbon Steel / Stainless Steel 304 |
| Drive Modes | Poly-V, O-groove, Sprocket, Timing Belt, V-pulley |
| Operating Temp | -15°C to 45°C |
Frequently Asked Questions (FAQ)
The roller is available in Standard (40W/50W) and Enhanced (80W/100W) power configurations, operating safely on DC 24V or DC 48V low-voltage systems.
It supports a maximum load capacity of up to 300kg with a speed range between 1.04m/min and 144m/min, offering broad speed adjustment from 8.7% to 100% of rated speed.
Field-Oriented Control (FOC) enables flexible torque switching, ultra-fast response, and smooth acceleration and deceleration, making it ideal for Zero Pressure Accumulation (ZPA), shuttles, and sorting systems.
The roller is available in galvanized carbon steel or SUS304 stainless steel, with drive modes including Poly-V pulleys, O-grooves, sprockets, timing belts, and V-pulleys.
Yes, while 300mm is standard, the length can be fully customized according to your conveyor frame specifications. It also features an IP54 rating for protection in dusty and humid environments.
The roller supports both RS485 communication and IO Control for reliable connection to modern automated systems.