High-Torque 60mm DC Brushless Motorized Drive Roller for ZPA Conveyors - China Suppliers & Factory
This 60mm diameter motorized drive roller (MDR) is a premium solution designed for modern automated material handling. By integrating a high-precision gear reducer with a high-efficiency brushless motor, this roller provides an industry-leading balance of high torque, low noise, and significant energy savings compared to traditional AC drives.
Equipped with FOC (Field-Oriented Control) technology, the system allows for flexible switching between positive and negative torque. This ensures ultra-fast response times and precise positioning, making it ideal for Zero Pressure Accumulation (ZPA) conveyors, shuttle systems, and cross-belt sorters. Whether you are handling cardboard boxes, plastic bins, or heavy tires, the smooth acceleration and deceleration protect your goods from damage.
To meet diverse industrial requirements, we offer both Standard (40W/50W) and Enhanced (80W/100W) power configurations. The roller operates on a safe DC 24V or 48V low-voltage platform, reducing installation complexity and improving workplace safety. With an expansive speed adjustment range (8.7% to 100% of rated speed), it adapts seamlessly to various throughput requirements.
Built to last, the roller is available in galvanized carbon steel or SUS304 stainless steel, with multiple drive options including poly-V pulleys, timing belts, sprockets, and O-grooves. Its IP54 rating ensures stable performance in dusty or humid environments, while the standard 300mm length can be fully customized to fit your specific conveyor frame dimensions.
| Feature | Specification |
|---|---|
| Diameter | 60mm |
| Rated Power | 40W / 50W / 80W / 100W |
| Input Voltage | DC 24V / DC 48V |
| Max Load Capacity | 300kg |
| Speed Range | 1.04m/min - 144m/min |
| Rated Torque | 0.51N·m - 10.6N·m |
| Communication | RS485 / IO Control |
| Material Options | Galvanized Carbon Steel / Stainless Steel 304 |
| Drive Modes | Poly-V, O-groove, Sprocket, Timing Belt, V-pulley |
| Operating Temp | -15°C to 45°C |
This MDR supports a maximum load capacity of 300kg, making it suitable for handling a wide range of goods including cardboard boxes, plastic bins, and heavy items such as tires.
The roller operates on a safe low-voltage platform of DC 24V or DC 48V, which reduces installation complexity and improves workplace safety compared to traditional AC-powered systems.
Yes. While the standard length is 300mm, the roller can be fully customized to match your specific conveyor frame dimensions, ensuring seamless integration into your existing system.
The roller supports multiple drive configurations including Poly-V pulley, O-groove, Sprocket, Timing Belt, and V-pulley, offering flexibility to suit various conveyor designs and operational requirements.
Yes. With an IP54 protection rating, the roller delivers stable and reliable performance in dusty or humid industrial environments, making it well-suited for a wide range of warehouse and manufacturing applications.
The roller supports both RS485 serial communication and IO Control interfaces, enabling easy integration with PLCs, conveyor control systems, and other automation equipment for precise and flexible operation.