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High-Speed Modular Single-Wheel Swing Sorter from China Suppliers - Precision Diverter for Automated Logistics Factory

The Single-Wheel Swing Sorter is an innovative, high-speed sorting solution meticulously designed to enhance parcel diversion within intelligent conveyor systems. Made by leading suppliers in China, this smart unit offers complete customization, enabling users to adjust table dimensions, equipment heights, and sorting angles to match specific facility layouts. With a remarkable capacity to process over 4,500 pieces per hour, it employs advanced precision servo technology to efficiently handle cartons, soft bags, and books. Our dedicated engineering team is ready to create tailored configurations that incorporate non-standard dimensions and specific communication protocols, ensuring optimal sorting efficiency for your unique requirements.

● High Efficiency: Continuously sorts at impressive rates of over 4,500 pieces/hour.

● Intelligent Control: Compatible with Remote, Local, and RS485 communication modes.

● Low Maintenance: Features oil-free operation and rugged polyurethane contact surfaces for longevity.

Choose our Single-Wheel Swing Sorter for a reliable, customized sorting solution from a trusted factory in China, designed to elevate your operational efficiency.

Product Details

Product Overview

The Single-Wheel Swing Sorter is designed as a modular Smart Unit that can be deployed at any node within a warehouse. Recognizing that every facility has unique constraints, we offer extensive customization options. From the physical footprint of the sorting table to the specific height of the support frame, every aspect can be engineered to integrate perfectly with your existing conveyor infrastructure.

Optimized for Diverse Packaging

One of the core advantages of the single-wheel configuration is the relatively flat transport surface. This feature is critical for the stable handling of varying package types, including:

📦 Standard Goods: Cartons, plastic totes, and rigid boxes.
🛍️ Irregular Items: Soft-wrap parcels, books, and small poly-bags. The wheels are coated in high-strength polyurethane, which provides the necessary grip for high-speed movement while effectively absorbing the impact of incoming heavy loads.

Multi-Mode Operational Flexibility

To accommodate different warehouse management systems (WMS), the sorter offers three versatile operating modes that can be switched instantly:

🖥️

Remote Mode

Fully automated control through external I/O signals.

🔧

Local Mode

Manual control via the cabinet for maintenance or positioning.

📡

Communication Mode

Real-time data exchange via RS485 for complex logic.

Industrial Durability and Maintenance

Built for 24/7 logistics environments, the sorter features a high-carbon steel frame with a high-temperature spray-molded finish for superior wear resistance. The internal drive system utilizes 30 specialized 48V motorized rollers, delivering 2.45KW of total power. This modular architecture is designed for ease of maintenance; the system requires no regular lubrication and operates with significantly lower noise levels than traditional mechanical diverters.

Product Parameters

Sorting Efficiency	> 4,500 ea / hour
Size	760 x 690 mm
Installation Height	700 mm
Total Power	2.45 KW
Number of Wheels	30 ea
Motor Wheel Power	50W / 48V
Number of MDR	1 ea
MDR Size	φ50 x 660 mm
Operating Mode	Remote Mode, Local Mode, Communication Mode
Protection & Coating	High-carbon steel / High-temp powder coating
Steering Drive	Servo Motor for rapid, accurate positioning
Equipment Surface Treatment	Carbon Steel with Powder Coating / Stainless

Frequently Asked Questions

QWhat types of packages can the Single-Wheel Swing Sorter handle?

AThe sorter is designed to handle a wide range of package types, including standard cartons, plastic totes, rigid boxes, soft-wrap parcels, books, and small poly-bags. The flat transport surface and high-strength polyurethane-coated wheels ensure stable handling across all these package formats.

QWhat is the maximum sorting throughput of this sorter?

AThe Single-Wheel Swing Sorter achieves a sorting efficiency of more than 4,500 items per hour, making it well-suited for high-volume warehouse and logistics operations running around the clock.

QHow does the sorter integrate with existing warehouse management systems (WMS)?

AThe sorter supports three operating modes: Remote Mode (automated control via external I/O signals), Local Mode (manual control via the cabinet), and Communication Mode (real-time data exchange via RS485). These modes can be switched instantly to match the requirements of virtually any WMS platform.

QDoes the sorter require regular lubrication or specialized maintenance?

ANo. The Single-Wheel Swing Sorter is engineered for minimal maintenance. The modular drive system requires no regular lubrication, and its design significantly reduces noise compared to traditional mechanical diverters, lowering both maintenance effort and operational disruption.

QCan the sorter be customized to fit our existing conveyor infrastructure?

AYes. The sorter is built as a modular Smart Unit with extensive customization options. The physical footprint of the sorting table, support frame height, and other structural parameters can all be engineered to integrate seamlessly with your existing conveyor system.

QWhat materials are used in the construction of the sorter frame?

AThe sorter frame is constructed from high-carbon steel with a high-temperature powder coating finish, providing superior wear resistance and durability for continuous 24/7 logistics environments. Surface treatment options include carbon steel with powder coating or stainless steel.