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High-Speed Modular Single-Wheel Swing Sorter from China Suppliers - Precision Diverter for Automated Logistics Factory

The Single-Wheel Swing Sorter is an innovative, high-speed modular sorting solution tailored for efficient parcel diversion in intelligent conveyor systems. As a leading product from China, this smart unit is highly customizable, allowing you to adjust table dimensions, equipment heights, and sorting angles according to your specific factory layout. With the capability to process over 4,500 pieces per hour, it utilizes advanced precision servo technology to effortlessly handle cartons, soft bags, and books. Whether you require non-standard dimensions or have particular communication protocol needs, our engineering team is ready to provide tailored configurations that enhance your sorting efficiency.

● High Efficiency: Experience continuous sorting with rates soaring past 4,500 pieces/hour.

● Intelligent Control: Our sorter supports Remote, Local, and RS485 communication modes for seamless operation.

● Low Maintenance: Enjoy oil-free operation with robust polyurethane contact surfaces designed for durability.

Product Details

Product Overview

The Single-Wheel Swing Sorter is designed as a modular Smart Unit that can be deployed at any node within a warehouse. Recognizing that every facility has unique constraints, we offer extensive customization options. From the physical footprint of the sorting table to the specific height of the support frame, every aspect can be engineered to integrate perfectly with your existing conveyor infrastructure.

Optimized for Diverse Packaging

One of the core advantages of the single-wheel configuration is the relatively flat transport surface. This feature is critical for the stable handling of varying package types, including:

Standard Goods: Cartons, plastic totes, and rigid boxes.

Irregular Items: Soft-wrap parcels, books, and small poly-bags. The wheels are coated in high-strength polyurethane, which provides the necessary grip for high-speed movement while effectively absorbing the impact of incoming heavy loads.

Multi-Mode Operational Flexibility

To accommodate different warehouse management systems (WMS), the sorter offers three versatile operating modes that can be switched instantly:

Remote Mode

Fully automated control through external I/O signals.

Local Mode

Manual control via the cabinet for maintenance or positioning.

Communication Mode

Real-time data exchange via RS485 for complex logic.

Industrial Durability and Maintenance

Built for 24/7 logistics environments, the sorter features a high-carbon steel frame with a high-temperature spray-molded finish for superior wear resistance.

The internal drive system utilizes 30 specialized 48V motorized rollers, delivering 2.45KW of total power.

This modular architecture is designed for ease of maintenance; the system requires no regular lubrication and operates with significantly lower noise levels than traditional mechanical diverters.

Product Parameters

Sorting Efficiency	> 4,500 ea / hour
Size	760 x 690 mm
Installation Height	700 mm
Total Power	2.45 KW
Number of Wheels	30 ea
Motor Wheel Power	50W / 48V
Number of MDR	1 ea
MDR Size	φ50 x 660 mm
Operating Mode	Remote Mode, Local Mode, Communication Mode
Protection & Coating	High-carbon steel / High-temp powder coating
Steering Drive	Servo Motor for rapid, accurate positioning
Equipment Surface Treatment	Carbon Steel with Powder Coating / Stainless

Frequently Asked Questions

Q What types of packages can the Single-Wheel Swing Sorter handle?

The sorter is designed to handle a wide range of package types, including standard goods such as cartons, plastic totes, and rigid boxes, as well as irregular items like soft-wrap parcels, books, and small poly-bags. The polyurethane-coated wheels ensure stable grip across all these formats.

Q What is the maximum sorting throughput of this sorter?

The Single-Wheel Swing Sorter delivers a sorting efficiency of more than 4,500 items per hour, making it well-suited for high-volume logistics and e-commerce fulfillment operations.

Q Can the sorter be integrated with our existing warehouse management system (WMS)?

Yes. The sorter supports three operating modes — Remote Mode (I/O signal automation), Local Mode (manual cabinet control), and Communication Mode (RS485 real-time data exchange) — allowing seamless integration with virtually any WMS platform.

Q How much maintenance does the sorter require during operation?

The sorter is engineered for minimal maintenance. It requires no regular lubrication and produces significantly lower noise levels compared to traditional mechanical diverters. The modular architecture also allows for easy component replacement when needed.

Q Is the sorter customizable to fit our existing conveyor layout?

Absolutely. The Single-Wheel Swing Sorter is offered as a modular Smart Unit with extensive customization options, including the physical footprint of the sorting table and the height of the support frame, ensuring a perfect fit with your existing conveyor infrastructure.

Q What materials and surface treatments are used in the sorter's construction?

The sorter frame is constructed from high-carbon steel with a high-temperature powder coating finish for superior wear and corrosion resistance. The equipment surface treatment options include carbon steel with powder coating or stainless steel, depending on the application environment.