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High-Speed Modular Single-Wheel Swing Sorter from China Suppliers | Automated Logistics Factory Solution

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The Single-Wheel Swing Sorter is an advanced, high-speed modular sorting solution tailored for the efficient diversion of parcels in intelligent conveyor systems. As a leading product from our factory in China, this smart unit is fully customizable, offering adjustable table dimensions, equipment heights, and sorting angles to perfectly match your facility's layout. With a remarkable capacity of over 4,500 pieces per hour, it employs precision servo technology for the reliable handling of cartons, soft bags, and books. Our team of experienced suppliers is ready to deliver tailored configurations, accommodating non-standard dimensions and specific communication protocols to enhance your sorting efficiency.

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High Efficiency: Achieve continuous sorting at rates exceeding 4,500 pieces per hour.

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Intelligent Control: Compatible with Remote, Local, and RS485 communication modes.

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Low Maintenance: Features an oil-free operation and durable polyurethane contact surfaces, ensuring long-lasting performance.

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    Product Overview

    The Single-Wheel Swing Sorter is designed as a modular Smart Unit that can be deployed at any node within a warehouse. Recognizing that every facility has unique constraints, we offer extensive customization options. From the physical footprint of the sorting table to the specific height of the support frame, every aspect can be engineered to integrate perfectly with your existing conveyor infrastructure.

    Optimized for Diverse Packaging

    One of the core advantages of the single-wheel configuration is the relatively flat transport surface. This feature is critical for the stable handling of varying package types, including:

    Standard Goods: Cartons, plastic totes, and rigid boxes.

    Irregular Items: Soft-wrap parcels, books, and small poly-bags. The wheels are coated in high-strength polyurethane, which provides the necessary grip for high-speed movement while effectively absorbing the impact of incoming heavy loads.

    Multi-Mode Operational Flexibility

    To accommodate different warehouse management systems (WMS), the sorter offers three versatile operating modes that can be switched instantly:

    Remote Mode: Fully automated control through external I/O signals.

    Local Mode: Manual control via the cabinet for maintenance or positioning.

    Communication Mode: Real-time data exchange via RS485 for complex logic.

    Industrial Durability and Maintenance

    Built for 24/7 logistics environments, the sorter features a high-carbon steel frame with a high-temperature spray-molded finish for superior wear resistance. The internal drive system utilizes 30 specialized 48V motorized rollers, delivering 2.45KW of total power. This modular architecture is designed for ease of maintenance; the system requires no regular lubrication and operates with significantly lower noise levels than traditional mechanical diverters.

    Product Parameters

    Sorting Efficiency > 4,500ea / hour
    Size 760 x 690 mm
    Installation Height 700 mm
    Total Power 2.45 KW
    Number of Wheels 30 ea
    Motor Wheel Power 50W / 48V
    Number of MDR 1ea
    MDR Size φ50 x 660 mm
    Operating Mode Remote Mode, Local Mode, Communication Mode
    Protection & Coating High-carbon steel / High-temp powder coating
    Steering Drive Servo Motor for rapid, accurate positioning
    Equipment Surface Treatment Carbon Steel with Powder Coating/Stainless

    Frequently Asked Questions

    What types of packages can the Single-Wheel Swing Sorter handle?
    The sorter is optimized for diverse packaging including standard cartons, plastic totes, rigid boxes, soft-wrap parcels, books, and small poly-bags. The flat transport surface and polyurethane-coated wheels ensure stable handling across varying package types.
    How fast can this sorter process packages?
    The Single-Wheel Swing Sorter achieves a sorting efficiency of over 4,500 packages per hour, making it suitable for high-volume warehouse operations running 24/7.
    Can the sorter be customized to fit our existing warehouse layout?
    Yes, extensive customization options are available. From the physical footprint of the sorting table to the specific height of the support frame, every aspect can be engineered to integrate seamlessly with your existing conveyor infrastructure.
    What operating modes does the sorter support?
    The sorter offers three versatile operating modes: Remote Mode for fully automated control through external I/O signals, Local Mode for manual control during maintenance, and Communication Mode for real-time data exchange via RS485 for complex logic integration.
    How much maintenance does the sorter require?
    The modular architecture is designed for ease of maintenance with no regular lubrication required. The system operates with significantly lower noise levels than traditional mechanical diverters and features a durable high-carbon steel frame with high-temperature powder coating for superior wear resistance.
    What is the power requirement for this sorting system?
    The sorter utilizes 30 specialized 48V motorized rollers (50W each), delivering a total power of 2.45KW. The system is designed for energy-efficient operation in continuous logistics environments.