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Customizable Integrated Pop-up Transfer Unit 90° Standalone Conveyor Diverter For Automation

This equipment can be used as a standalone unit or seamlessly integrated into complex conveyor systems. The Winroller Integrated Pop-up Transfer is a high-performance solution for 90-degree material redirection and merging. By changing the product orientation, it ensures smooth transitions for various load types in automated warehouses.

Standalone Flexibility: Operates independently or as part of a larger line.

Precision 90° Transfer: Ideal for diverting, merging, and sorting goods.

Efficient Cam-Lift Mechanism: Provides stable vertical movement powered by electric rollers.

Plug-and-Play Integration: Compact 200mm height fits most standard logistics setups.

    Product Overview

    This equipment can be used as a standalone unit to provide maximum flexibility in modern facility layouts. The Winroller Integrated Pop-up Transfer is specifically engineered to solve the challenge of 90-degree product redirection. When a product reaches the transfer point, the internal mechanism lifts and shifts the load, allowing its side to become the new leading edge. This makes it an essential component for sorting lines and multi-directional conveyor grids.

    Core Working Principles & Advantages

    The reliability of this unit stems from its three-stage automated process:

    Advanced Cam-Lifting System: Unlike pneumatic lifts that require air lines, our device uses an electric roller-driven cam mechanism. This ensures consistent lifting height and high load stability (up to 80kg/m) while reducing energy consumption.

    Smooth Transfer Mechanism: Once elevated, the secondary drive moves the material to the target track. This process is fully controlled by PLC logic, preventing product collisions and ensuring precise positioning even at high linear speeds (up to 60m/min).

    Smart Control Integration: Equipped with high-sensitivity sensors, the unit monitors the real-time status of every package. This data-driven approach allows for fully automated, unattended operation, significantly boosting throughput in distribution centers.

    Durability and Customization

    Built with high-quality materials such as stainless steel or chrome-plated rollers, the unit is designed for 24/7 industrial use. Whether you are handling small parcels or heavy crates, the customizable width and roller spacing ensure the equipment meets your specific logistics requirements.

    Product Parameters

    Drive Type (FC)

     FP Poly-V Belt

    Length (L)

     300-840mm

    Length (W)

     380-800mm

    Height (H)

     200mm

    Roller Diameter (D)

     38 / 50mm

    Center distance (G)

     Multiples of 60/90/120/150/30

    Linear Speed (S)

     0-60 m/min

    Motor Power (DG)

     40W / 80W

    Load (LA)

     0-80kg/m

    Roller Material (MA)

     Galvanized / Stainless Steel / Chrome-Plated / Rubber-Coated / Other

    Send Inquiry

    We are committed to providing you with the best quality service and look forward to communicating with you to solve problems together and bring you a better experience.