Customizable 90° Standalone Conveyor Diverter - China Suppliers & Factory Integrated Pop-up Transfer Unit
Product Overview
This equipment can be used as a standalone unit to provide maximum flexibility in modern facility layouts. The Winroller Integrated Pop-up Transfer is specifically engineered to solve the challenge of 90-degree product redirection. When a product reaches the transfer point, the internal mechanism lifts and shifts the load, allowing its side to become the new leading edge. This makes it an essential component for sorting lines and multi-directional conveyor grids.
Core Working Principles & Advantages
The reliability of this unit stems from its three-stage automated process:
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⚙️Advanced Cam-Lifting System
Unlike pneumatic lifts that require air lines, our device uses an electric roller-driven cam mechanism. This ensures consistent lifting height and high load stability (up to 80kg/m) while reducing energy consumption.
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🔄Smooth Transfer Mechanism
Once elevated, the secondary drive moves the material to the target track. This process is fully controlled by PLC logic, preventing product collisions and ensuring precise positioning even at high linear speeds (up to 60m/min).
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🤖Smart Control Integration
Equipped with high-sensitivity sensors, the unit monitors the real-time status of every package. This data-driven approach allows for fully automated, unattended operation, significantly boosting throughput in distribution centers.
Durability and Customization
Built with high-quality materials such as stainless steel or chrome-plated rollers, the unit is designed for 24/7 industrial use. Whether you are handling small parcels or heavy crates, the customizable width and roller spacing ensure the equipment meets your specific logistics requirements.
Product Parameters
| Drive Type (FC) | FP Poly-V Belt |
| Length (L) | 300–840mm |
| Width (W) | 380–800mm |
| Height (H) | 200mm |
| Roller Diameter (D) | 38 / 50mm |
| Center Distance (G) | Multiples of 60 / 90 / 120 / 150 / 30 |
| Linear Speed (S) | 0–60 m/min |
| Motor Power (DG) | 40W / 80W |
| Load (LA) | 0–80 kg/m |
| Roller Material (MA) | Galvanized / Stainless Steel / Chrome-Plated / Rubber-Coated / Other |
Frequently Asked Questions
The unit supports a load capacity of up to 80 kg/m, making it suitable for a wide range of applications from lightweight parcels to heavier industrial crates.
No. Unlike traditional pneumatic systems, this unit uses an electric roller-driven cam mechanism, eliminating the need for air lines and reducing both installation complexity and energy costs.
The linear speed is fully adjustable from 0 to 60 m/min, allowing the unit to integrate seamlessly with both slow and high-speed conveyor lines in distribution centers and manufacturing facilities.
Yes. The length ranges from 300–840mm and the width from 380–800mm. Roller diameter, center distance, and roller material can all be specified to match your existing infrastructure and product handling requirements.
Yes. The unit is built with industrial-grade materials including stainless steel, chrome-plated, and galvanized roller options, specifically designed to withstand continuous 24/7 operation in demanding logistics environments.
High-sensitivity sensors continuously monitor the real-time position and status of each package. The integrated PLC logic coordinates the lifting and transfer sequence to prevent collisions and ensure precise positioning throughout the entire redirection process.