Products Categories

Products

φ76 Sprocket Motorized Drum Pulley For Heavy-Duty Pallet Conveying Up To 3000kg

Synchronizing Wheel Motor Drive Roller 50mm 24V For Precision Conveying

PVC Soft Adhesive Motorized Roller IP54 Brushless Drive For Low Noise Conveying

Poly-V Brushless Motor Roller 40W–100W Drive For Material Handling

Anti-Slip Polyurethane Adhesive Motorized Conveyor Roller DC Brushless Drive For Electronics and Precision Manufacturing

50mm O-Groove Motorized Conveyor Roller PU Coated 100W

50mm DC Brushless Motorized Roller CE Certified Powered Rollers For Conveyor Carton Transport

50mm 48V Multi-Wedge Belt Motor Drive Roller CE Certified DC Brushless Roller For Carton Conveyor

24V/48V DC Motorized Driven Roller With High-efficiency Motor 100W 550kg Load

24V DC Brushless Motorized Roller High Torque 60mm Conveyor Roller

0102030405

Double-Sprocket-Plastic-Steel-Conveyor-Roller-for-Quiet-Material-Handling.jpg

Double-Sprocket-Plastic-Steel-Conveyor-Roller-for-Quiet-Material-Handling-1.jpg

China Suppliers Factory Double Sprocket Plastic-Steel Conveyor Roller for Quiet Material Handling

Enhance your conveyor system with our Plastic-Steel Double Sprocket Conveyor Rollers, a product proudly offered by leading China Suppliers. These rollers are engineered for optimal efficiency and reduced noise levels, featuring high-performance polyamide sprockets that provide a lightweight and cost-effective alternative to conventional steel options.

Key Features:

● Ultra-Quiet Operation: Equipped with precision ball bearings and innovative plastic-steel components to significantly minimize friction and noise during operation.

● Maintenance-Free: Our self-lubricating sprocket design ensures that you won’t need to perform regular oiling, making maintenance a breeze.

● Dust & Splash Protection: The robust end caps shield internal bearings from environmental exposure, ensuring durability and longevity.

● Versatile Application: Perfectly suited for light to medium-duty loads within automated sorting and packaging lines, making it an ideal choice for any Factory environment.

Product Details

Product Introduction

Our Plastic-Steel Double Sprocket Conveyor Roller is specifically engineered to address the common industry challenge of drive-chain noise. By utilizing high-performance polyamide (plastic-steel) sprockets as the transmission element instead of traditional steel, this roller significantly dampens vibration and operational sound. This makes it the preferred choice for environments where a quiet workspace is essential, such as distribution centers and pharmaceutical packaging lines.

Superior Engineering and Durability

At the heart of the roller is a high-precision ball bearing assembly combined with a custom-designed plastic inner and outer sleeve. This structural innovation ensures the roller runs smoothly even under continuous cycles. To further enhance its lifespan, the roller ends are equipped with specialized plastic end caps. These caps provide a robust barrier against dust and water splashes, protecting the core bearing components from premature wear and corrosion.

Technical Specifications

D&T	Bearing	Shaft	Sprocket	A	B	C	Tube
D&T	Bearing	Shaft	Sprocket	A	B	C	Galvanised steel	SS	PVC
Φ50*1.5	6002	Φ12/15	08B14T/08B11T	17	22	18.5	√	√
Φ50*3.0	6002	Φ12/15	08B14T/08B11T	17	22	18.5			√
Φ60*2.0	6002	Φ12/15	08B14T/08B11T	17	22	18.5	√	√

Advanced Technical Specifications

Self-Lubrication: The unique material properties of the polyamide sprocket allow for smooth interaction with steel chains, ensuring a self-lubricating, maintenance-free experience.
Customizable Surface: For applications requiring extra protection or increased friction, we offer an optional 2mm PVC soft sleeve for Φ50mm and Φ60mm tubes.
Lightweight Efficiency: The plastic-steel design reduces the overall weight of the conveyor system, leading to lower energy consumption and easier installation.
Optimized Load Capacity: While being lightweight, the structure is reinforced for stability in light and medium-duty load transportation.

Whether you are designing a new automated warehouse or upgrading an existing conveyor line, our plastic-steel double sprocket rollers provide the perfect balance of cost-efficiency, durability, and silent performance.

Frequently Asked Questions

Q1 What makes the plastic-steel sprocket better than a traditional steel sprocket for noise reduction?

The polyamide (plastic-steel) material naturally absorbs vibration and dampens impact noise during chain engagement. Unlike steel-on-steel contact, the softer sprocket surface cushions the chain links, significantly reducing operational sound — making it ideal for noise-sensitive environments like pharmaceutical packaging lines and distribution centers.

Q2 Does the polyamide sprocket require regular lubrication or special maintenance?

No. One of the key advantages of the polyamide sprocket is its self-lubricating property. The material naturally reduces friction during chain interaction, eliminating the need for regular lubrication and resulting in a truly maintenance-free conveyor roller solution.

Q3 What tube material options are available for this conveyor roller?

The roller is available in three tube material options: Galvanised Steel, Stainless Steel (SS), and PVC. Availability varies by tube diameter and wall thickness — for example, the Φ50*1.5 and Φ60*2.0 models support galvanised steel and stainless steel, while the Φ50*3.0 model is available in PVC.

Q4 Is the PVC soft sleeve option available for all roller sizes?

The optional 2mm PVC soft sleeve is available for Φ50mm and Φ60mm tube sizes. This sleeve adds an extra layer of surface protection and can increase friction for applications where load grip is important, making it a versatile upgrade for specific conveyor environments.

Q5 How does the plastic end cap design protect the bearing from dust and moisture?

The specialized plastic end caps are precision-fitted at both ends of the roller to create a sealed barrier. This design effectively blocks dust particles and water splashes from reaching the internal ball bearing assembly, preventing premature wear and corrosion and significantly extending the roller's operational lifespan.

Q6 Is this roller suitable for both new conveyor installations and retrofitting existing systems?

Yes. The plastic-steel double sprocket conveyor roller is designed for versatility. Its lightweight construction and standard shaft dimensions (Φ12/15) make it compatible with both new automated warehouse designs and existing conveyor line upgrades, offering a straightforward drop-in replacement that improves noise levels and reduces maintenance requirements.