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China Suppliers Factory Customizable 90° Standalone Conveyor Diverter for Integrated Pop-up Transfer Solutions

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The Winroller Integrated Pop-up Transfer is a versatile solution designed for efficient 90-degree material redirection and merging, making it ideal for automated warehouses. This high-performance equipment can function as a standalone unit or seamlessly integrate into complex conveyor systems, providing flexibility to adapt to various logistics needs.

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Standalone Flexibility: Operates independently or integrates effortlessly into larger production lines, perfect for any warehouse layout.

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Precision 90° Transfer: Specifically engineered for diverting, merging, and sorting goods with high accuracy, ensuring smooth transitions.

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Efficient Cam-Lift Mechanism: Features a stable vertical movement system powered by electric rollers, enhancing the overall efficiency of material handling.

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Plug-and-Play Integration: With a compact 200mm height, this equipment conveniently fits into most standard logistics setups, making it an ideal choice for China suppliers and factories seeking reliable conveyor solutions.

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    Product Overview

    This equipment can be used as a standalone unit to provide maximum flexibility in modern facility layouts. The Winroller Integrated Pop-up Transfer is specifically engineered to solve the challenge of 90-degree product redirection. When a product reaches the transfer point, the internal mechanism lifts and shifts the load, allowing its side to become the new leading edge. This makes it an essential component for sorting lines and multi-directional conveyor grids.

    Core Working Principles & Advantages

    The reliability of this unit stems from its three-stage automated process:

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      Advanced Cam-Lifting System Unlike pneumatic lifts that require air lines, our device uses an electric roller-driven cam mechanism. This ensures consistent lifting height and high load stability (up to 80kg/m) while reducing energy consumption.
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      Smooth Transfer Mechanism Once elevated, the secondary drive moves the material to the target track. This process is fully controlled by PLC logic, preventing product collisions and ensuring precise positioning even at high linear speeds (up to 60m/min).
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      Smart Control Integration Equipped with high-sensitivity sensors, the unit monitors the real-time status of every package. This data-driven approach allows for fully automated, unattended operation, significantly boosting throughput in distribution centers.

    Durability and Customization

    Built with high-quality materials such as stainless steel or chrome-plated rollers, the unit is designed for 24/7 industrial use. Whether you are handling small parcels or heavy crates, the customizable width and roller spacing ensure the equipment meets your specific logistics requirements.

    Product Parameters

    Drive Type (FC) FP Poly-V Belt
    Length (L) 300–840 mm
    Width (W) 380–800 mm
    Height (H) 200 mm
    Roller Diameter (D) 38 / 50 mm
    Center Distance (G) Multiples of 60 / 90 / 120 / 150 / 30
    Linear Speed (S) 0–60 m/min
    Motor Power (DG) 40W / 80W
    Load Capacity (LA) 0–80 kg/m
    Roller Material (MA) Galvanized / Stainless Steel / Chrome-Plated / Rubber-Coated / Other

    Frequently Asked Questions

    Q What is the maximum load capacity of the Winroller Integrated Pop-up Transfer?
    The unit supports a maximum load capacity of up to 80 kg/m, making it suitable for a wide range of industrial applications from light parcels to heavy crates.
    Q Does the pop-up transfer require a pneumatic air supply to operate?
    No. Unlike conventional pneumatic lift systems, this unit uses an electric roller-driven cam mechanism, eliminating the need for air lines and reducing overall energy consumption and maintenance complexity.
    Q Can the equipment be customized to fit our existing conveyor system?
    Yes. The unit offers customizable width (380–800 mm), length (300–840 mm), roller diameter (38/50 mm), and roller spacing in multiples of 30/60/90/120/150 mm, allowing seamless integration into most conveyor layouts.
    Q What is the maximum conveying speed supported?
    The Winroller Pop-up Transfer supports linear speeds of up to 60 m/min, enabling high-throughput operations in fast-paced distribution and sorting environments.
    Q Is the unit suitable for continuous 24/7 industrial operation?
    Yes. The unit is built with high-durability materials including stainless steel, chrome-plated, and galvanized roller options, specifically designed to withstand continuous 24/7 industrial use with minimal downtime.
    Q How does the smart control system prevent product damage during transfer?
    The unit is equipped with high-sensitivity sensors that monitor the real-time position and status of each package. Combined with PLC logic control, the system precisely coordinates the lifting and transfer sequence to prevent collisions and ensure accurate product positioning throughout the process.