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One Automobile Company - Heavy Pallet Line Roller Solution for Stereoscopic Warehouse Project information

2025-11-24

Project information

Project Customer: One Automobile Company

Roller Model: Winroller DGBL76 pallet conveying drum motor

Quantity: 1000

Heavy Pallet Line Roller.jpg

Operational Overview

S2 intermittent working system; The linear speed requirement is 17M/MIN; Steel pallet, one electric roller needs to drive 10 idler rollers; The load-bearing requirement is 2 tons; The installation space is compact and limited.

Technical Challenges

● High load-bearing requirements

● A slow start is required at the beginning of the work

● Dual mode brakes: electronic/mechanical brakes, optional

● The installation space is compact, and traditional external motors cannot meet the requirements.

Winroller Solution

Considering the actual working conditions such as bearing capacity, operating rhythm, and installation conditions of the conveying product, Winroller has designed a comprehensive transmission plan with high load, flexible operation, and convenient installation.

① Adopting DGBL76-300W high torque motor and the outer pipe wall thickness of 3.0mm to enhance load capacity. The cylinder material is optional in galvanized carbon steel and stainless steel 304.

Heavy Pallet Line Roller 2.jpg

② Adopting 48V voltage.

The on-site working conditions require a reduction in the number of switching power supplies. Therefore, under the same torque, the voltage of the Winroller power roller is 48V and the rated current is twice smaller than 24V, achieving the goal of reducing the number of switching power supplies.

③ Adopting a high-power D-type controller, it can effectively control acceleration and deceleration time. Electronic braking, and 485 communication support are also equipped.

Heavy Pallet Line Roller 3.jpg

Project Summary

Labor-saving, energy conservation, and intelligent warehousing are new ways and major trends to improve the efficiency of enterprise warehousing. Winroller actively provides supporting rollers for intelligent warehousing. Meanwhile, Winroller is constantly adapted to new requirements, changes, and ideas of warehousing for providing quality power support for warehousing facilities from the perspective of transmission.

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