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0102030405

Adjustable Steel Double-Sprocket Accumulating Roller for Conveyor Integration | China Suppliers & Factory

Enhance your conveyor system's performance with our Steel Double-Sprocket Accumulating Roller, a top choice among China suppliers and manufacturers. This robust roller is built for longevity and features an adjustable friction design, allowing you to precisely control the accumulation pressure using a built-in spring mechanism. It's the perfect solution for systems that need efficient product buffering without halting the entire operation.

● Exceptional Durability: Constructed with rugged steel sprockets, making it suitable for high-torque environments.

● Precision Control: The adjustable friction force guarantees stable and smooth transportation of products.

● Quiet Operation: Equipped with precision ball bearings that significantly minimize noise levels during operation.

● Effective Protection: Features specialized end caps that provide protection against dust and water splashes, ensuring reliability in various conditions.

Trust our factory to deliver high-quality accumulating rollers that meet your operational needs and exceed performance expectations.

Product Details

Product Introduction

The Steel Double-Sprocket Adjustable Accumulating Roller is designed for sophisticated material handling where load-sensitive buffering is essential. Utilizing a classic sleeve-style friction mechanism, the accumulation force scales with the weight of the load, providing a responsive and reliable transport solution. By adjusting the spring tension, operators can precisely calibrate the friction to match specific operational requirements, ensuring consistent performance across diverse applications.

Engineering for Longevity and Silence

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At the core of this roller is a high-grade steel sprocket assembly, built to outlast standard plastic alternatives in demanding industrial settings. We have integrated precision ball bearings within a custom-engineered plastic inner and outer housing. This unique design serves two purposes: it creates a sleek, professional aesthetic and ensures exceptionally quiet operation, improving the ergonomics of your facility.

Technical Specifications

D&T	Bearing	Shaft	Sprocket	A	B	C	Tube
D&T	Bearing	Shaft	Sprocket	A	B	C	Galvanised Steel	SS
Φ50*1.5	6002	Φ12/15	08B11T/08B14T	17	22	18.5	✔	✔
Φ60*2.0	6002	Φ12/15	08B11T/08B14T	17	22	18.5	✔	✔
Φ76*3.0	6004	Φ15/20	10A-13T	20	25	18.5	✔	✔

Protection and Maintenance

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To ensure a long service life, each roller is fitted with protective plastic end caps. These components act as a primary barrier against environmental contaminants like dust and light water splashes, preserving the integrity of the internal bearings.

Operational Guidelines for Best Results

To achieve optimal throughput, please consider the following technical recommendations:

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Minimize Friction Ensure low resistance between the conveyed items and the guardrails to preserve drive power.
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Adjustment Requirements Each roller requires manual spring tensioning during installation; please account for this during the setup phase.
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Usage Limitations For continuous, long-term accumulation, we recommend exploring motorized roller (MDR) or step-conveying solutions to prevent excessive wear.
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Testing If you are new to friction-based accumulation, we strongly advise prototype testing before full-scale implementation.

Frequently Asked Questions

Q What makes the Steel Double-Sprocket Accumulating Roller different from standard rollers?

Unlike standard fixed-drive rollers, this roller uses a sleeve-style friction mechanism that automatically scales accumulation force with the weight of the load. Combined with adjustable spring tension, operators can fine-tune performance for specific applications — making it far more versatile than conventional alternatives.

Q How do I adjust the spring tension on this accumulating roller?

Spring tension is adjusted manually during the installation phase. Each roller must be individually tensioned to match the required friction level for your specific load and operational conditions. We recommend consulting the installation guide and performing test runs before committing to a final tension setting.

Q What tube sizes and materials are available for this roller?

The roller is available in three tube diameters: Φ50×1.5, Φ60×2.0, and Φ76×3.0. All sizes are offered in both Galvanised Steel and Stainless Steel (SS) tube materials, allowing you to select the best option based on your environment and load requirements.

Q Is this roller suitable for continuous, long-term accumulation applications?

This roller is best suited for intermittent accumulation tasks. For continuous or long-duration accumulation, we recommend considering Motorized Drive Roller (MDR) or step-conveying systems, as prolonged friction-based accumulation can accelerate component wear and reduce service life.

Q How does the plastic housing contribute to quieter operation?

The custom-engineered plastic inner and outer housing encases the precision ball bearings, dampening vibration and minimizing noise generated during operation. This design significantly reduces operational sound levels compared to fully metal-housed rollers, making it well-suited for noise-sensitive work environments.

Q What maintenance is required to keep the roller in good condition?

The protective plastic end caps fitted on each roller help shield internal bearings from dust and light moisture ingress, reducing the need for frequent maintenance. Periodic inspection of the end caps and spring tension, along with keeping guardrail friction minimal, will help ensure consistent long-term performance.