76mm High-Torque DC Motorized Roller With Sprocket Drive For Food Processing And Heavy Conveyor Systems
Product Description
The 76mm high-torque DC motorized roller with sprocket drive is engineered for food processing lines and heavy-duty conveyor systems that require reliable performance, compact design, and strong load capacity. With a maximum output power of 300 W and load capacity up to 1200 kg, it provides stable and efficient conveying for demanding industrial applications.
At its core, the roller features a robust multi-stage planetary gear system, ensuring smooth torque transmission and long service life. This design supports continuous operation under heavy loads while maintaining stable speed and low vibration.
The sprocket drive configuration allows the motorized roller to drive multiple slave rollers—up to 10 rollers per unit—making it highly suitable for long-distance conveyor systems. This significantly reduces the number of drive units required and improves system efficiency.
The roller operates on DC24V or DC48V low voltage, offering enhanced safety and energy efficiency. When combined with an intelligent drive controller, it supports IO control, RS485 communication, and CANopen protocols, enabling seamless integration into automated conveyor systems.
Its compact, sealed structure protects internal components from dust and contaminants, making it suitable for environments such as food processing, medical production, and clean manufacturing. The integrated design eliminates the need for external motors, reducing installation complexity and maintenance requirements.
During operation, the roller provides smooth start-stop performance without impact, minimizing mechanical wear and extending the lifespan of conveyor equipment.
This motorized roller is widely used in food processing lines, airport logistics, postal sorting systems, distribution centers, and heavy pallet conveyor systems, where reliability and efficiency are essential.
Technical Specifications
- Roller Diameter:76 mm
- Voltage:DC24V / DC48V
- Rated Power:100 W / 200 W / 300 W
- Speed Range:5 – 132 m/min
- Rated Torque:05 – 32.35 N·m
- Starting Torque:00 – 97.04 N·m
- Rated Traction Force:05 – 851.20 N
- Starting Traction Force:92 – 2553.6 N
- Maximum Load Capacity:1200 kg
- Communication Protocol:RS485
- Drive Type:Sprocket Drive / Plain Roller
- Surface Options:Knurled / Crowned
- Tube Material:Galvanized Carbon Steel / Stainless Steel 304 / Rubber Coated
- Motor Type:Brushless DC Gear Motor
- Length:300 mm (Customizable)
Applications
The 76mm motorized roller is suitable for multiple industrial conveyor scenarios:
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- Food processing conveyor systems
- Medical and pharmaceutical production lines
- Airport baggage handling systems
- Postal and parcel sorting systems
- Warehouse and distribution centers
- Heavy-duty pallet conveyor systems
Frequently Asked Questions (FAQ)
1. What is a motorized roller used for in food processing?
A motorized roller is used to drive conveyor belts or rollers in food processing lines. It provides compact, hygienic, and efficient material handling, reducing external motors and simplifying system design.
2. Is this motorized roller suitable for food-grade environments?
Yes. The roller can be equipped with stainless steel 304 tube options and a sealed structure, making it suitable for food processing and clean production environments. It helps reduce contamination risks and supports easy cleaning.
3. What type of drive system does this motorized roller use?
The roller supports sprocket drive and plain roller configurations. The sprocket drive allows one motorized roller to drive multiple slave rollers, making it ideal for long-distance conveyor systems.
4. How many rollers can one motorized roller drive?
With the dual sprocket design, one motorized roller can drive up to 10 slave rollers, improving efficiency in long conveyor lines.
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