Inquiry
Form loading...

76mm Heavy-Duty Motorized Roller 300W for 3000kg Loads - China Suppliers & Factory for Efficient Pallet Automation

,

The Winroller 76mm High Torque Motorized Roller is an innovative solution designed for heavy-load automation, perfect for businesses looking for space-saving options in their operational workflows. This advanced roller is tailored for heavy-duty pallet conveyors and effectively replaces large external motors with its powerful integrated drive system.

,

Extreme Capacity: Engineered to handle pallet loads of up to 3000kg, this roller features a robust 300W output, making it ideal for demanding applications.

,

Space-Saving Design: Its internal multi-stage planetary gears contribute to a compact, maintenance-free footprint, reducing the overall equipment size without sacrificing performance.

,

Sleek Slave-Drive Efficiency: The dual-sprocket design enables a single roller to seamlessly drive up to 30 additional slave rollers, optimizing your conveyor system’s efficiency.

,

Smart Integration: Featuring plug-and-play functionality, the Winroller connects effortlessly via RS485, CANopen, and I/O control, streamlining the setup process for manufacturers and suppliers.

,

Reliable Performance: Offering smooth, impact-free operation, this motorized roller ensures extended equipment lifespan, making it a smart investment for factories in need of durable automation solutions.

,

    Product Introduction
    All-in-One Design

    The 76mm Heavy-Duty Pallet Motorized Roller (MDR) is specifically engineered to meet the rigorous demands of industrial pallet handling and high-capacity belt conveyors. By integrating a high-performance 300W brushless DC motor and a durable multi-stage planetary gear system directly inside the roller tube, we eliminate the need for complex external mounting and drive chains. This "all-in-one" design ensures a clean, aesthetic look while providing a completely maintenance-free lifecycle.

    Power & Payload Performance 3000kg

    Built for industrial strength, this series handles payloads of up to 3000kg. A key advantage is its dual-sprocket configuration, which enables a single motorized roller to power up to 30 secondary rollers simultaneously. This high-torque capability significantly reduces hardware costs and simplifies the electrical architecture of your conveyor line.

    Smart Control & Industry 4.0 Ready

    To support modern smart warehousing, these rollers are compatible with diverse communication protocols, including RS485, CANopen, and standard I/O control. When paired with intelligent drive cards, the system delivers precise speed regulation (1.5m/min to 132m/min) and smooth acceleration/deceleration. This prevents mechanical shock during frequent start-stop cycles, protecting both your goods and the conveyor structure.

    Customization & Durability

    We offer extensive customization to fit your specific environment. Choose from galvanized carbon steel, SUS304 stainless steel, or optional rubber lagging for increased friction. Surface treatments such as knurling or crowning are also available to ensure optimal belt tracking or pallet grip.

    Product Parameters
    Feature Specification
    Diameter 76mm
    Max Power Output 100W / 200W / 300W
    Max Load Capacity 3000kg (3 Tons) Heavy Duty
    Voltage DC 24V / DC 48V
    Speed Range 1.5m/min – 132m/min
    Max Startup Torque Up to 97.04 N·m
    Max Startup Traction Up to 2553.6 N
    Control Protocols RS485, CANopen, IO Control
    Drive Options Sprocket, Straight Roller
    Surface Options Knurled, Crowned, Rubber Lagging
    Shell Materials Galvanized Carbon Steel, Stainless Steel 304
    Frequently Asked Questions
    Q What is the maximum load capacity of the 76mm MDR?
    The 76mm Heavy-Duty Pallet Motorized Roller supports a maximum load capacity of up to 3000kg (3 Tons), making it well-suited for heavy industrial pallet handling and high-capacity conveyor applications.
    Q How many secondary rollers can a single motorized roller drive?
    Thanks to its dual-sprocket configuration, a single 76mm MDR can simultaneously power up to 30 secondary (slave) rollers. This significantly reduces the number of motors required and lowers both hardware costs and electrical complexity.
    Q What communication protocols are supported for smart system integration?
    The 76mm MDR supports RS485, CANopen, and standard I/O control protocols. These options ensure seamless integration with modern warehouse management systems (WMS) and Industry 4.0 automation platforms.
    Q What voltage options are available, and what speed range does the roller support?
    The roller is available in DC 24V and DC 48V configurations. It supports a precise speed range of 1.5m/min to 132m/min, with smooth acceleration and deceleration control to prevent mechanical shock during start-stop cycles.
    Q What material and surface treatment options are available for customization?
    The roller shell is available in galvanized carbon steel or SUS304 stainless steel. Surface treatment options include knurling, crowning, and rubber lagging, allowing customers to optimize the roller for specific applications such as belt tracking or enhanced pallet grip.
    Q Does the 76mm MDR require regular maintenance?
    No. The 76mm MDR features an all-in-one internal design that houses the brushless DC motor and multi-stage planetary gear system entirely within the roller tube. This sealed construction eliminates the need for external drive chains or regular lubrication, providing a completely maintenance-free operational lifecycle.